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Fabrication & Installation

Exceptional quality, minimal risk.

While modular construction has been gaining popularity in recent years, Stellar Energy has been designing, fabricating and installing modular utility plants for over two decades. We build these plants in our own fabrication facility in Jacksonville, Florida, or through our trusted network of fabrication facilities around the world. Our Jacksonville facility was designed for  and is dedicated to  modular fabrication of utility plants.

All components are skid-mounted, prepiped, prewired and enclosed in order to minimize on-site installation scope and risk. We often field-install and commission the equipment we provide so that we can deliver a turnkey single-source solution. Onsite installation is typically limited to setting of the modules, reconnection of pipe and wiring, and termination of power supply. All engineering, fabrication, controls, project management, start-up and commissioning work is self-performed by in-house Stellar Energy employees.

Standard, Yet Customizable

While modular construction aims to streamline projects and save costs through standard designs and processes, we understand that every client and each project is unique. That's why we configure our utility modules to meet the exact needs of the facility or system the plant is serving.

For example, we maintain 50 standard chiller module designs that can serve loads from 300 TRs to over 50,000 TRs. However, we can deliver any level of customization requested to match a project's specific requirements.

Learn more about our fabrication facility.

Field Integration & Installation

Stellar Energy’s modular systems streamline the field integration and installation process. All components, including chillers, heat exchangers, pumps, electrical gear, etc., are skid-mounted, piped, wired and enclosed in order to minimize on-site installation scope and risk. On-site installations typically include the setting of modules, reconnection of pipe and wiring inside the module, final mechanical connections to the site supplied services, and termination of the power supply inside the electrical gear. In many cases, installation of a modular system can be planned without operational downtime for an existing facility, or in the case of a power plant, during a planned outage.

Stellar Energy’s modular solutions are custom engineered, fabricated and tested in our facility, packaged on a skid, and shipped to the site ready for installation. The modular approach can cut project delivery time in half and shave up to one third off of project cost.

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